AUSTRALIAN PROJECT SELECTION
2 mw process steam
A Feed Mill in WA required a cheaper source of energy for their production and sort the help of ACT to provide an engineered package to suit their needs.
The study proved by utilizing Biomass Wood residue and using in our Italian manufactured gasification steam boiler, the client would gain significant savings, by moving away from LPG fossil fuel for their process.
With an ROI of 12 months it was a no brainer to make the decision to convert to wood.
It must be noted that the client achieved this result even though wood was an outside purchased commodity, as they do not have their own waste material to take advantage of.
Global G 150 2mw 2500kg/hr 14 bar steam boiler, compliant with the Limited Attendance Boiler code.
The boiler was provided with automatic ash removal, PLC controls and remote monitoring.
300kg per hour of operation
6000 hours per annum
1mw Hot water boiler 95c 2bar
Nut processing company NSW
With the doubling of their production, the client sort a way to remove their reliance on LPG to supply energy to their drying process. The design and supply of a Hot water generator to operate on their waste shell was commissioned. ACT provided a biomass boiler, installed and commissioned the unit on-time and within budget.
EOS 100 1mw Hot water biomass boiler providing 5000lt of 95c process heating water
The boiler was provided with automatic tube cleaning, water-cooled grate, automatic ash removal and PLC controls.
150kg per hour of operation
6570 hours per annum
3.5mw 25bar steam boiler and 600kwe ORC system
A cereal raw material producer was looking a way to deliver his product to the market at a more competitive price by removing his dependance on LPG to generate his process steam. Electricity was also a requirement for the client.
Global G 300 3.5mw 25bar steam boiler delivering process steam and energy to a 600 kwe Turboden ORC skid based power generator. The biomass boiler was provided with automatic tube cleaning, automatic ash handling, water-cooled moving grate PLC controls and remote monitoring.
Fuel: Agricultural processing waste
380kg per hour of operation
6912 hours per annum
2x 4.6mw process steam
Meat producer currently uses waste oil and LPG to provide process steam to their plant.
ACT were commissioned to investigate the cost benefits of removing their current boilers for biomass wood fueled units. The survey concluded significant savings were available for proceeding with the project. An ROI was estimated based on their operational hours to be around 3 years. Should they expand their processing volume and provide an extra shift, the savings and would be significantly greater.
2x Global G400 4.6mw 12bar process and 25bar system designed steam boilers.
Total plant steam delivery of 10,000kg/hr, each boiler was designed to include automatic tube cleaning, automatic ash removal, PLC controls and remote monitoring.
Fuel: Wood residue
2600kg/ per hour of operation
3600 hours per annum